Electrostatic flocking equipment is available in three configurations: The flocking process involves applying short monofilament fibres, usually nylon, rayon or polyester, directly on to a substrate that has been previously coated with an adhesive.The diameter of the individual flock strand is only a few thousandths of a centimeter and ranges in length from 0.25 - 5 mm.
The electrostatic charge propels the fibres toward the grounded metal plate. The metal plate must be grounded, and it can be placed where convenient. The open end of the canister is then passed over the adhesive coated substrate. Acceptable surface tension should be at least 38 mNm (older designation = dyn). Proper application of the adhesive is the most important part of the process. Depending on the requirements to be met and the substrate to be flocked, they are available as single or dual component adhesives.The automobile industry has in recent years increasingly switched to such adhesive types and also paints. The lower the figure, the poorer the adhesion. Learn more about the history of flocking. Optimum adhesive performance does require the flocked parts to be oven cured.
The application is both durable and permanent. Just cut the felt to make a perfect fit, including cutouts for the focuser and spider vanes, then spray and apply. Understanding the flock and the flocking process. The thickness of the applied adhesive layer, measured as a dry film, ideally amounts to 10% of the flocking fibre length.
Test inks are used for testing this. There are also plastisol and water-based adhesives. A metal screen is mounted halfway inside the canister opening.
It is the equivalent of the plate on a textile press.
From the carpet you stand on to the chair you sit in, flock has become an integral part of everyone's daily life. The process by which small, finely cut particles are applied to surfaces coated with an adhesive is known "flocking." Flock adhesives are available in both a single and a two-part catalyzed system. Most systems designed for large scale production uses in mind.
The home you live in. Flocking is a value-added alternative decorating method for achieving that unusual look.
The means by which the adhesive cures and the length of open time you require should also …
The hand held units are comprised of a metal plate, a generator and a flocking head.
Flock design applications are also found on many items such as garments, greeting cards, trophies, promotional items, toys and book covers.
Look around you.
Order online today with worldwide delivery. Care should be exercised to select a stencil emulsion or film that is compatible with the adhesive to be printed. A small variation in temperature or a change in the percentage of relative humidity can result in a 3 to 4 factor change in the conductivity or electrical sensitivity of the flock and the substrate. The paper you write on. The adhesive coated substrate intercepts the fibres and flocking occurs. By applying a layer of paint the flocking grips to the item in a consistent and lush way. It was in the 1970s, with the advent of improved technologies and adhesives, that flocking became a popular decoration method. Flocking for decoration is not new - similar methods were used in the Middle Ages to attach fiber dust to sticky surfaces.
Adhesive systems specifically designed for flocking specialty applicator tips … Paint provides a good adhesive for the flocking to attach to. It only costs slightly more that producing a standard screen print, and in conjunction with textiles, it is certainly less expensive than embroidery.
In the 80s and early 90s flocking popularity faded away and few printers used the process. Flock can be applied to glass, metal, plastic, paper or textiles. Flocking has many decorative and functional applications. Ideally, the flocking area should have a relative humidity of 60% and a temperature of 20°C (68°F). Because of the manufacturing process, milled flock is not uniform in length. There are two groups of adhesives: solvent-based and water-based adhesives.Dispersion adhesives are more environmentally friendly and can (normally) be disposed of via residual waste after hardening.
The better the requirements are defined, the easier the selection.A significant indicator of the adhesion to the substrate of an adhesive substance. The process uses special equipment that electrically charges the flock particles causing them to stand-up. The adhesive must be applied evenly, with suitable layer thickness. Many of the adhesives have the consistency of plastisol ink.
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